// IBAG Part Production

 

 

TURNING

The classical chipping process for metal supports us to shape our high precision motor spindles. On modern CNC lathes with bar feeder and turret we produce housings, shafts and all other round and rotating parts. The parts dimension are from 5mm to 360mm. Only physics limits us.

MACHINE

Turning and milling centre MAZAK Integrex 400 with motor spindle, main and second turret.

Machine

Turning centre with turret, motor driven tools and opposed spindle. With automatic bar feeder up to Ø 50mm.

Machine

Turning centre with big turret, motor driven tools and opposed spindle. With bar feeder up to Ø 300mm.

CUTTING

The milling of metal with IBAG optimized strategies and the use of customized tools support us to produce special products. On modern 3- and 5-axis CNC machines we drill housings, mill flanges or engrave covers.

Machine

4-axis milling centre with 6-fold automatic pallet system, Motor spindle up to 15.000 RPM, S1: 40 kW / 52.0 Nm, Tooling interface SK40, with 70-fold tool magazin.

Machine

Turning and milling centre MAZAK Integrex 400 with motor spindle, main and second turret.

Machine

HSC milling centre 700 x 400mm, with IBAG motor spindle HF 100 A 45 CP (40‘000 RPM, S1: 6.0 kW / 1.6 Nm), Tooling interface SKI20 with 25-fold tool magazin.

Machine

HSC milling centre 1000 x 800mm, with IBAG motor spindle HF 100 A 30U/24 CP (30‘000 RPM, S1: 3.7 kW / 1.6 Nm), Tooling interface SKI20.

Machine

3-axis CNC milling centre 400 x 400mm with Plug ‘n’ Go motor spindle IBAG HFK. Size and Performance according demand.

Machine

3-axis CNC milling centre 500 x 400mm with Plug ‘n’ Go motor spindle IBAG HFK. Size and Performance according demand.

GRINDING

Grinding allows the fine-finish of process and high product quality is important for us. For internal- and external-grinding we use two high-end CNC grinding machines in our air-conditioned grinding department. The micron tolerances for bearing seats, fits, guide rails and coaxiality guarantees highest axial and cylindric run-out. Who expects quality, should work with quality.

Machine

Kellenberger CNC precision cylindric grinding machine for external grinding, with IBAG motor spindle HF 120.2 AI 36 CHK (42‘000 RPM, S1: 13.0 kW / 4.0 Nm) for internal grinding.

Machine

Kellenberger CNC precision cylindric grinding machine with 2 IBAG motor spindles HF 120.2 AI 36 CHK (42‘000 RPM, S1: 13.0 kW / 4.0 Nm) for internal grinding.

QUALITY MANAGEMENT

For our customers we do have the demand on highest quality. 100% inspection endores the general IBAG Quality Standards. In an air-conditioned inspection room all produced parts are controlled. Only who measures less 1µ, knows what 1µ means.

Leitz PMM-C 3D measuring machine with a basic accuracy of 0.6µ / 1m.

Mahr Roundtable to measure housing coaxiality and shaft accuracy.

Renishaw Cyclone 2D digitilizer.

Test certificate to IBAG spindle part.